Automated Warehouse System Design
The problem
The client needed to increase packing and dispatch capacity but had very limited floor space and a shortage of labour. They had initial ideas for an automated fulfilment system but required detailed layout visuals to understand spatial constraints, process flow, and storage capacity. The concept also needed to be developed far enough to estimate costs and present a viable solution to stakeholders.
Our solution
A detailed multi-level automation concept was developed in CAD to test how a robotic fulfilment system could operate within the building’s spatial constraints. The design incorporated realistic equipment, structural materials, and robotic workcells to reflect what would be used in a real installation. Process flow diagrams, robotic system selection, and storage capacity considerations were developed alongside the layout to validate throughput and operational feasibility, allowing the client to clearly understand system performance, constraints, and project scope.
Key considerations
Key considerations included robot size and market availability, suitable end-of-arm tooling for product handling, and achieving the required system capacity and throughput. Storage space, maintenance access, and structural constraints of the existing building were also evaluated. The layout was designed with scalability and the client’s long-term operational goals in mind to ensure the concept could evolve as demand increased.
Custom Robot Pedestal
Multi-Storey Manufacturing Facility Layout for Automated Production Cells
